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CE-6002-200V200A-EOL

Lithium Battery Pack End-of-Line (EOL) Battery Testing System

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Key Highlights

  • Integrated battery charge/discharge testing with a 0–200 V and ±200 A range

  • 40 kW single-channel output power

  • Voltage accuracy: ±0.02% F.S.

  • Current accuracy: ±0.05% F.S.

  • Current response time: ≤3 ms

  • Minimum step duration: 0.1 s

  • DCIR and ACIR measurement

  • AC impedance measurement range: 3 mΩ–300 Ω

  • Insulation resistance testing

  • DC withstand voltage testing up to 6 kV

  • AC withstand voltage testing up to 5 kV

  • HVIL verification and short-circuit detection

  • BMS communication and functional verification

  • CAN, CAN FD, RS485, RS232, Line, and LAN communication

  • MES integration and test-data traceability

  • Automated test reports and database synchronization

Description

The NEWARE CE-6002-200V200A-EOL is an End-of-Line (EOL) battery testing system designed for comprehensive safety inspection, performance evaluation, and BMS functional verification of battery systems. The system combines charge/discharge testing with electrical safety measurements, including insulation resistance, AC impedance, and AC/DC withstand voltage testing. It also supports failure-mode simulation, including short-circuit detection, High Voltage Interlock (HVIL) verification, and simulated collision signals. With a single-channel output power of 40 kW, a voltage range of 12–200 V, and current up to 200 A, the system supports battery performance validation, fast-charging protocol testing, and transient condition simulation. Its DCIR and ACIR measurement capabilities help evaluate battery resistance characteristics and identify inconsistencies. The CE-6002-200V200A-EOL also supports BMS communication, SOC calibration, cell balancing diagnostics, and fast- and slow-charging state simulation. Its data traceability functions, barcode integration, and MES compatibility make it suitable for production-line testing and quality control workflows.

Specifications

Charge/Discharge Testing

Parameter

Specification

Equipment Name

EOL Battery Testing System

Model

CE-6002-200V200A-EOL

Voltage Range

12–200 V

Voltage Accuracy

±0.02% F.S.

Current Range

0–200 A

Current Accuracy

±0.05% F.S.

Single-Channel Output Power

40 kW

Current Response Time

≤ 3 ms

Minimum Step Duration

0.1 s

 

AC Impedance Measurement

Parameter

Specification

Measurement Range

3 mΩ–300 Ω

Accuracy

±0.5% rdg ±10 dgt

Resolution

0.1 μΩ

 

Withstand Voltage Testing

Parameter

Specification

DC Withstand Voltage

0.05–6 kV

AC Withstand Voltage

0.05–5 kV

 

Multimeter

Parameter

Specification

DC Voltage Measurement Range

100 mV–1000 V

Resolution

6½ digits

 

Insulation Resistance Simulation

Parameter

Specification

Insulation Resistance Range

0.1 MΩ–500 GΩ*

Technical Table Resistance Range

50 Ω–1000 MΩ

Resolution

±50 Ω

*NEWARE's feature section specifies insulation resistance testing from 0.1 MΩ to 500 GΩ, while the technical specification table lists the insulation resistance simulator range as 50 Ω–1000 MΩ. These values should be confirmed with NEWARE before publishing a single consolidated specification range on the RYTS website.

 

Communication & I/O

Parameter

Specification

CAN Interfaces

4 × CAN

RS485 Interfaces

4 × RS485

RS232 Interface

1 × RS232

Activation Signals

6

Other Communication

CAN FD, Line, LAN, TCP/IP

BMS Integration

Supported

MES Integration

Supported through open APIs

Data Export

Excel / TXT

Database Synchronization

MySQL

The communication and I/O specifications are based on NEWARE's official technical table and feature descriptions.

Application

Battery Pack End-of-Line Testing

For final-stage inspection of battery packs before shipment, including safety checks, electrical performance testing, and functional verification.

Battery Safety Compliance Testing

Suitable for insulation resistance testing, AC/DC withstand voltage testing, HVIL verification, and short-circuit detection.

Battery Performance Validation

Supports charge/discharge testing, DCIR, ACIR, and transient performance evaluation.

BMS Testing & Verification

For validating BMS communication, SOC calibration, cell balancing, and charging-state simulation.

Fast-Charging Protocol Validation

The system's dynamic response capability supports fast-charging protocol testing and transient condition simulation.

Production-Line Quality Control

Barcode-based data traceability, programmable workflows, and MES integration support manufacturing quality assurance and automated production testing.

Battery System Reliability Testing

Can be integrated with environmental chambers, chillers, and auxiliary equipment for more comprehensive battery testing.

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